The Dussergroup team of industrial IT experts connects machines, robots, and software according to specific requirements.
Because every factory is unique
Modern industrial environments are becoming increasingly complex: machines of different generations, different control systems, different software platforms, and IT systems work side by side—often without being able to communicate with each other. The key to industrial data collection, automated control, machine-software connectivity, and decision support is intelligent system integration.
Based on more than two decades of experience, Gép és Gépelem Kft. develops customized industrial IT solutions that get the most out of existing machinery – regardless of whether it is a 30-year-old analog-controlled machine or a modern, sensor-equipped, IIoT-capable device.
What does "custom system integration" mean to us?
- In the case of custom solutions, we do not sell boxed products, but design a system tailored to your plant.
- We do not push our own tools – if you have a functioning PLC, SCADA, ERP, or API, we will adapt to them.
- We are a unified team of engineers who understand machines and software alike.
Whether it's:
- data collection and analysis,
- automatic reporting,
- data connection between the production line and the enterprise management system,
- coordinated operation of machines,
- or connecting existing software and a new production line,
we are able to see and optimize the entire system..
When is a customized solution needed?
- If devices from different manufacturers work side by side and there is no uniform data communication
- If paper-based, fragmented work instruction and quality control systems slow down production
- If the ERP system cannot see what is actually happening on the production line
- If data analysis is performed only manually, retrospectively
- If existing solutions do not fit the processes and only work with compromises
What do we offer?
- Complex integration projects: PLC ↔ MES ↔ ERP ↔ dashboard ↔ operator UI
- Real-time data collection and machine event logging
- Easy-to-use visualizations (monitors, mobile apps, tablet UI)
- IoT architecture design and cloud-ready data model
- Complete system design and implementation, with our own development team
Unique but stable
The most important aspects for us are reliability and maintainability. Our customized solutions are modular, documented, easily upgradeable, and supported over the long term.
Features of our solutions:
- Knowledge and use of standard industrial protocols (OPC-UA, Modbus, MQTT, REST API)
- Connecting different manufacturer environments (Siemens, Beckhoff, Mitsubishi, Omron, Schneider, Allen-Bradley, etc.)
- Development of custom software data converters and middleware
- Edge computing application: accelerating local decisions
- Cloud connection setup (Azure, AWS, Google Cloud integration for industrial purposes)
- Developing IoT architecture
Common challenges faced by our clients
1. Production line – ERP connection (e.g., SAP or Navision)
- Problem: production lines were started manually, and production data was tracked in Excel files or on paper.
- Solution: Real-time data collection from PLC and synchronization of item numbers and statuses to SAP via REST API
2. Linking the maintenance system to machine statuses
- Problem: periodic maintenance was only performed on a calendar basis, without taking into account the actual use of the machine.
- Solution: measuring machine operating hours and cycle counts, generating automatic maintenance tickets in the maintenance system
3. Assembly line support with visual instructions + error code logging
- Problem: operators followed paper-based work instructions, errors were not logged
- Solution: iPad-based work instruction system that starts the work phase with a QR code and allows error reports to be recorded.
4. OEE monitoring and production line performance analysis
- Problem: The plant did not have real-time productivity (OEE) reports
- Solution: data collection from multiple machines and creation of a KPI dashboard
5. Robot arm integration and automatic logging of quality control protocols
- 5. Robotkar integráció és minőség-ellenőrzési protokollok automatikus naplózása
- 5. Robot arm integration and automatic logging of quality control protocols
1. Free consultation – needs assessment and goal setting
- As a first step, we will learn about the manufacturing process, existing systems, and the challenges you are seeking to solve during an online or on-site meeting.
- Output:
- Technical overview of the operating environment and machine park
- Identification of key objectives (e.g., OEE improvement, reduction of human error, ERP integration)
- Outline of preliminary technical possibilities
2. Technological design – solution concept and price quote
- Az igények alapján technológiai koncepciót dolgozunk ki, amely tartalmazza:
- Adatforrások, PLC-k, szenzorok listája
- Kommunikációs protokollok (OPC-UA, Modbus, MQTT, REST stb.)
- Middleware komponensek, szoftverarchitektúra, adatáramlás
- Javasolt felhasználói felületek (dashboard, API, mobil, PC)
- In addition, we prepare the budget, schedule, and milestones.
- Output:
- Detailed solution proposal (text and technical diagram)
- Project plan
- Tender documentation
3. Megvalósítás – fejlesztés, gyártás, integráció
- Hardver oldalon: ha szükséges, IoT-adatgyűjtő eszközöket (edge gateway, szenzor) szállítunk és telepítünk.
- Szoftver oldalon:
- PLC-k programozása vagy módosítása
- Middleware és adatkapcsolatok kiépítése
- Adatbázis-réteg, API integráció
- Frontend/dashboard felületek fejlesztése
- Industrial Project Management
- Output:
- Integrált, működő rendszer
- Mérföldkövek szerint haladó riportolás
4. Tesztelés és élesítés
- Üzembe helyezés előtt tesztkörnyezetben ellenőrizzük:
- Adatkapcsolatok megbízhatósága
- Feldolgozás pontossága
- Felhasználói jogosultságok és hibakezelés
- Ezt követően:
- Pilot indulás
- Ütemezett élesítés
- Output:
- Ellenőrzőlista alapú átadás
- Pilot tapasztalatok alapján finomhangolás
5. Oktatás és átadás – felhasználói bevezetés
- Kulcsfelhasználók (műszakvezetők, karbantartók, IT) számára oktatást tartunk:
- Rendszerhasználat (dashboard, hibakezelés, riportkészítés)
- Alap hibaelhárítási protokollok
- Adatértelmezés és visszacsatolás
6. Támogatás és továbbfejlesztés – hosszú távú együttműködés
- Vállaljuk:
- Rendszeres karbantartás és frissítés (SLA alapon)
- Távfelügyelet, eseményalapú riasztások
- Új funkciók beépítése, más gépek vagy gyáregységek bevonása
- Ügyfeleinkkel hosszú távra tervezünk – számunkra minden projekt kezdet egy partneri kapcsolatban
